DESCRIPTION RELIABLE CUTSOL-S is soluble type superior grade cutting oil, which form a milky emulsion with water. It is manufactured from specially selected base oil having excellent solubility. The emulsion formed is homogenous and stable is nature, and does not split during use or routine machine shut down periods.
RELIABLE CUTSOL-S contains special rust inhibitors, which imparts, anti-rust and anti-corrosive properties to the emulsion. Carefully selected biocide (Triazine) is added to prevent bacterial growth in emulsion.
APPLICATIONS RELIABLE CUTSOL-S is recommended for variety of metal working operations on ferrous and non-ferrous metals such as cutting, cold rolling of steel, and hot rolling of aluminium, special rolling of stainless steel etc. The most common emulsion strength use for machining range from 5 - 10 % depending on the severity of machining. More dilute emulsion are recommended. For stable emulsion, oil should always be added to water and not vice-versa, with continuous stirring.
RELIABLE CUTSOL-S meets the requirements as specified by IS: 1115-1986 (Re-affirmed in 1996) and ZX-1 defence standard.
BENEFITS
• Has superior cooling and lubricating properties,
• Contribute towards clean work, good visibility of operating zone.
• Excellent surface finish and minimum tool wear.
• Provides long lasting stable emulsion due to critically selected biocide.NO MONDAY MORNING SMELL PROBLEM
• Protect work-piece, machine components, and tool materials from rust and corrosion.
• Enables to obtain superior finish and accurate tolerances to the parts machined.
PREVENTIVE MEASURES
The under mentioned preventive measures are helpful for control of offensive odour.
• Pre-treatment of water used in preparing emulsion
• Avoiding oil blanket on the surface of emulsion in the sump.
• Aeration of emulsion.
• Frequent removal of chips and fines from the sump.
• Periodic cleaning of the coolant reservoir and system.
TYPICAL CHARACTERISTICS
S.NO.
PROPERTIES
CUTSOL-S
1.
Appearance
Visual
Transparent, light brown Fluid
2.
Kin. Vis., cST. @ 40 °C
D-445
34
3.
Flash Point, COC °C Min.
D-92
150
4.
Pour Point. °C Max.
0
5.
Thermal Stability Test
IS- 1 448, P: 99
PERFORMANCE TEST ON 5% EMULSION:
6.
Cast Iron Corrosion Test
IP-273
0/0-1 (Pass)
7.
Frothing Test in 200 ppni water
IS- 1 448, P: 99
No froth after 15 min. (Pass)
8.
pH of 5% sol. in distt. Water
pH meter
9.2
9.
Emulsion Test in 400 ppm water
IS- 1448
Pass
10.
Copper Corrosion Test
D-130
la (Pass)
These are typical figures and do not constitute a specification
